Intake Manifold for Kawasaki KDX200SR 1989–1993 | 16065-1194

Product Overview

Restore a secure and properly sealed connection between the carburetor and engine intake with this replacement intake manifold, designed for compatible 1989–1993 Kawasaki KDX200SR motorcycles in the KDX200-G model series.

This carburetor holder replaces an original intake boot that has become cracked, hardened, loose, distorted, or difficult to seal after years of exposure to engine heat, vibration, fuel vapor, dirt, and riding conditions.

A damaged intake manifold may allow unmetered air to enter the engine, potentially contributing to difficult starting, unusually high or unstable idle, hanging RPM, hesitation, inconsistent throttle response, or a lean-running condition.

Designed as a direct replacement for Kawasaki OEM 16065-1194, this intake manifold fits the KDX200SR G1–G5 series when the OEM number, opening diameter, mounting-hole pattern, intake angle, and overall shape match the original part.

Product Compatibility

Brand	Model	Model Code	Year	Fitment Notes
Kawasaki	KDX200SR	KDX200-G1	1989	Confirm OEM 16065-1194
Kawasaki	KDX200SR	KDX200-G2	1990	Compare mounting pattern and dimensions
Kawasaki	KDX200SR	KDX200-G3	1991	Confirm original intake boot shape
Kawasaki	KDX200SR	KDX200-G4	1992	Match carburetor opening and bolt locations
Kawasaki	KDX200SR	KDX200-G5	1993	Confirm OEM number before ordering

Published replacement catalogs consistently list 16065-1194 for the 1989–1993 KDX200SR KDX200-G1 through G5 series.

Model names and specifications can vary by sales market. The complete model code and OEM number should be used as the primary fitment references.

OEM Cross-Reference Numbers

Kawasaki

• 16065-1194
• 160651194

Kawasaki identifies the original component as:

• Holder-Carburetor
• Carburetor Holder

Aftermarket descriptions may also call it:

• Carburetor Intake Manifold
• Intake Boot
• Carburetor Joint
• Carburetor Insulator

The different descriptions refer to the intake connection component and not to the carburetor itself.

Specifications

Specification	Details
Product Type	Carburetor Intake Manifold / Carburetor Holder
OEM Reference	16065-1194
Material	Rubber-Based Construction
Color	Black
Air Intake Inner Diameter	Approximately 32 mm / 1.26 in
Mounting-Hole Diameter	Approximately 6 mm / 0.24 in
Listed Mounting Measurement 1	Approximately 40 mm / 1.57 in
Listed Mounting Measurement 2	Approximately 83 mm / 3.27 in
Manifold-End Dimensions	Approximately 38 × 34 mm / 1.50 × 1.34 in
Engine Type	Two-Stroke
Application	Carburetor-to-Engine Intake Connection
Fitment Type	Direct Replacement
Vehicle Type	Motorcycle / Off-Road Motorcycle
Condition	New
Package Quantity	1 Intake Manifold

Some replacement listings measure the carburetor-side opening at approximately 31 mm, while the supplied specification lists 32 mm. This small difference may result from the measuring position or rubber flexibility. Compare the exact measurement points shown in the product images.

The 40 mm and 83 mm measurements may represent different mounting reference points or flange dimensions. Do not assume both measurements are center-to-center bolt spacing without checking the product diagram.

Key Features

• KDX200SR-Specific Fitment: Designed for compatible 1989–1993 Kawasaki KDX200SR G1–G5 models using OEM 16065-1194.
• Helps Prevent Intake Leaks: Restores a properly sealed connection between the carburetor and engine intake.
• Durable Rubber Construction: Designed to withstand normal engine heat, vibration, fuel vapor, and off-road riding conditions.
• Replaces Aged Intake Boots: Suitable for replacing an original manifold that has become cracked, hardened, distorted, or difficult to seal.
• Direct-Replacement Design: Installs in the original position when the OEM number, openings, mounting points, and overall shape match.